Delamination

Delamination is the separation of bonded layers in a laminated material — in plywood, it means the adhesive bond between veneer plies has failed, causing the plies to separate and compromising the panel's structural integrity.

In Detail

Delamination in Wood Panels

Delamination occurs when the adhesive bond between layers in a laminated panel fails, allowing the layers to separate. In plywood, this means veneer plies peel apart. In OSB, the equivalent failure mode is strand separation, though it is technically not delamination since OSB is not laminated in the traditional sense.

Common causes of delamination include:

  • Prolonged moisture exposure that exceeds the panel's adhesive rating (Interior-rated panels exposed to weather)
  • Manufacturing defect — insufficient adhesive, inadequate press pressure or temperature
  • Excessive heat exposure (fire or proximity to heat sources)
  • Chemical exposure that attacks the adhesive bond

Delaminated panels must be replaced — there is no field repair. A delaminated structural panel has lost its load-bearing capacity and is a safety concern in structural applications like shear walls and roof diaphragms.

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